Manufacturing Facilities
Facilities
WHO-GMP & PIC/s approved state-of-art manufacturing plant in Gujarat at Surendranagar can produce general formulations such as tablets, oral dry powder, capsules, gel/ointments and special formulations like nasal sprays and DPIs. We have dedicated manufacturing sections, which are supported by our in-house R&D team.
More than 90 dedicated HVAC systems are in place providing appropriate temperature, humidity and air quality control. Manufacturing area has been constructed using modular GMP partitions, doors with epoxy resin floorings furnished with door interlocking system and dedicated MAL & PAL systems.
Independent warehousing for storage handling of input materials and finished goods help in efficient handling. In-house palletization facility of finished goods is also available.
Furthermore, the facility has a purified water generation & distribution system with pre & post UV treatment maintained under continuous re-circulation loop with online conductivity check. A fully equipped Quality Control Unit is in place which has modern and sophisticated instrumentation and independent microbiological laboratory that further strengthens our robust Quality Management System in place compliant to cGMP requirements.
Continuous training programs in place on cGMP aspects, Regulatory requirements, Health & hygiene and standard operational procedure ensure skill improvements at every level.
Installed Manufacturing Capacity
| Dosage Form | Installed Capacity p.a / shift basis (units in Million) |
|---|---|
| General tablets | 1410 |
| Coated tablets | 720 |
| Capsules & Respicaps | 516.2 |
| Blisters | 90 |
| Strips | 27 |
| Bulk Pack ( Tablet/ capsule) | 15 |
| Oral liquids | 24 |
| Dry Powder for Suspension | 9 |
| Sachet Pack | 7.5 |
| Ointment/cream/gel | 7.5 |
| Nasal Sprays | 7 |
| Dry Powder Inhalations | 6 |
Products Manufactured
Nasal Sprays and Drops
Puff Caps / Dry Powder Inhalation
Tablets (Uncoated, Film-coated, Sustained & Controlled Release, Bilayer, Chewable)
Dry Powder for Oral Suspension
Semisolid Dosage Forms (Cream, Gel, and Ointments)
Capsules (General & Controlled Release)
Sophisticated Manufacturing Equipments
- PLC controlled, Manufacturing equipment namely RMG, FBDs, and Coating Machines.
- High-speed Tablet compression machines with integrated de-dusting and metal detection systems.
- High-speed Capsule filling machines with integrated polishing and metal detection system.
- Automated Dry powder filling and sealing machine with inbuilt check wear system.
- High-speed Tablet and Capsule counting and filling machines.
- Automated Nasal spray filling machine.
- High-speed Blistering Machine with Automatic Camera detection system.
- Integrated Ointment filling and Auto-cartoning Machines
- Advanced Barcoding and serialization system.
